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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 18/11/2008 22:51 Sujet du message: |
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Whilst the planking of the fuselage is being completed, it's time to make a start on the stab...
Drawing centre lines on everything helps to see if it is all straight
Masking tape and pins are essential for the sheeting process (1.5mm balsa)
cw |
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Laurent Beldame Incurable Posteur
Inscrit le: 17 Fév 2006
Localisation: - Genève - au pied du Salève -
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Posté le: 18/11/2008 23:37 Sujet du message: |
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Hello Chris
An other perfect building made with frenetic rythm..The tradidional teapot is not forgotten, ramin or not ramin
L |
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 21/11/2008 00:09 Sujet du message: |
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Laurent, have you had any success with your flycam...?
Tonight is a big night...the the temporary formers have been removed before adding the GRP
Using the power file to clean up the inside of the fuselage...
Ready now for the fibreglass
cw |
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Paul ELLIS Fidèle Posteur
Inscrit le: 24 Oct 2007
Localisation: Haute Vienne, Limousin
Âge: 77
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Posté le: 21/11/2008 00:34 Sujet du message: |
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Salut Chris
I would like a Power File like that
Je voudrais un Power File comme ça
In the UK on offer at Axminster Tools for £39.95... (€47)
En Angleterre un offre spéciale de Axminster Tools c'est €47
In France €99.99 at Mr Bricolage!!!!! (£84.69)
En France €99.99 à Mr. Bricolage!!!!
Unfortunately the postage from the UK takes it up to £55
Malheureusement avec le courier de UK c'est €65
Is there anyone here who has seen a Power File cheaper in France?
Est-ce qu'il y a quelq'un ici qui a vu un Power File moin cher en France?
Un anglais en France |
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 22/11/2008 13:05 Sujet du message: |
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Paul, I've just noticed that Machine Mart, where I bought the powerfile, have an export service...
http://www.machinemart.co.uk
+44 115 956 5555
cw |
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Paul ELLIS Fidèle Posteur
Inscrit le: 24 Oct 2007
Localisation: Haute Vienne, Limousin
Âge: 77
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 22/11/2008 19:23 Sujet du message: |
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Before we can complete the rear of the fuselage the stab must be built.
Now it's time for the elevator...
The elevator is made over-size to be sanded back to shape later
The hinges must be supported in the stab with wooden dowel. The dowel is wrapped with masking tape first to preven splitting whilst being drilled...
Now the dowels are glued into the stab...
Once hinged up, the elevator can be sanded back flush with the stab...
Final shaping of the tips is left until the end...
Et voila, ready for the finishing touches...
cw |
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Paul ELLIS Fidèle Posteur
Inscrit le: 24 Oct 2007
Localisation: Haute Vienne, Limousin
Âge: 77
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Posté le: 22/11/2008 19:38 Sujet du message: |
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Excellent progress as usual Chris
How deep have you made the elevator shroud?
I think I made mine too deep on the Minimoa (about 12mm) hence the problems I had trying to recess the elevator deep enough.
Paul
Un anglais en France |
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 23/11/2008 23:35 Sujet du message: |
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A difficult thing to measure afterwards Paul, but I guess around 10mm
Meanwhile, the rain it rains, the wind it blows, the cold goes up your trouser legs...perfect building weather!
Time to beef up the cockpit aperture...
Now to apply the polyester filler...
As usual the nose block is made up from filler, but with some lead built in to get the ballast as far forward as possible
Now the skid has been attached...
And the cockpit aperture is now very strong...!
cw |
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de Schaetzen Harold Maniaco Posteur
Inscrit le: 06 Avr 2006
Localisation: Schilde
Âge: 78
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Posté le: 24/11/2008 10:49 Sujet du message: |
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Dear Chris,
I notice good building activiy this WE.
Now it is time to call the house keeper and specially to activate your vacuum cleaner.
Or you need to put a new breathing mask.
Best regards.
Harold |
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 25/11/2008 01:29 Sujet du message: |
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Harold, if I use our new vacuum cleaner to remove the dust, my wife will have something to say
cw |
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 28/11/2008 23:22 Sujet du message: |
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It is the weekend again, hooray...
The tailplane will be set up to rig and connect up very quickly and easily.
The 2 square brass tubes will be set in the fuselage, but first we must experiment to find the optimum set up...
Now to check it out in the fuselage...
cw |
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 30/11/2008 00:45 Sujet du message: |
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The elevator pushrod is made up from 12 x 6mm Spruce, reinforced with 6 x 10mm balsa
Two servos operate the pushrod with an aluminium connecting plate. There is a slot over one servo arm so that if one servo dies, the other can give 50% of the movement...
Another view of the pushrod in the fuselage
cw |
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 30/11/2008 19:37 Sujet du message: |
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Time now to continue sheeting the fuselage: thin card is used for a template. Pressing down with a thumb causes the edges to show up on the card to give the correct shape...
Now the shape can be transferred to the ply (CTP?)
And now the ply on to the fuselage...
cw |
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 06/12/2008 00:17 Sujet du message: |
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Work continues at the rear...meanwhile, the fuselage is now fully sheeted in CTP
cw |
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Stephan Psycho Posteur
Inscrit le: 15 Mar 2006
Localisation: Pattensen/Hanovre-Allemagne
Âge: 65
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Posté le: 06/12/2008 10:54 Sujet du message: |
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Hi Chris
The fuselage is now completely covered. I am realy wondering how you want to realize the wing mount
Stephan |
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 06/12/2008 20:41 Sujet du message: |
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Stefan, I will probably do something crude, as I did with the Habicht...
It usually works out OK:
cw |
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 10/12/2008 00:20 Sujet du message: |
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Moving now to the cockpit canopy, first some of the frames are made up from laminations of .75mm CTP
The lower frames are made up from 12 x 6mm spruce. The right hand side one is already hinged up...
cw |
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Paul ELLIS Fidèle Posteur
Inscrit le: 24 Oct 2007
Localisation: Haute Vienne, Limousin
Âge: 77
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Posté le: 11/12/2008 20:16 Sujet du message: |
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Salut Chris
As usual, superb work
Did you laminate carbon tows between the laminations of ply for the canopy frames?
As usual, I'm having trouble finding any.
Paul
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 11/12/2008 23:40 Sujet du message: |
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Paul, I can't get any either, but it doesn't matter as it's not really necessary. I've been experimenting with these laminated pieces: 5-min epoxy gives a quick and strong job, but there's obviously not much working time. White glue left overnight is easy to use, but the piece is slightly more flexible, but still quite useable..
cw |
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Paul ELLIS Fidèle Posteur
Inscrit le: 24 Oct 2007
Localisation: Haute Vienne, Limousin
Âge: 77
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Posté le: 12/12/2008 01:27 Sujet du message: |
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Excellent!
Merci Chris
Un anglais en France |
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 15/12/2008 20:24 Sujet du message: |
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Still working on the canopies, but the job is nearly done...
Adding the .75mm CTP to the front canopy
The joins are reinforced with piano wire pegs
[img]
The lower frames for the rear canopy are shaped to the fuselage by clamping 2 laminations of 6 x 3mm spruce epoxied together
Now the job...
is nearly complete...
cw |
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 20/12/2008 19:03 Sujet du message: |
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OK, for Stephan, it's time to look at the mounting of the wings
Here are the component parts of the wing joiner box...(The brass box-tubes cross over in the main box to allow for a greater depth of joiner blade)
The sides of the box are bolted together to allow the brass boxes to be inserted through the fuselage sides afterwards...
The box is now in the fuselage, but will not be permanently fixed until the wings are properly set up...
cw |
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 21/12/2008 18:02 Sujet du message: |
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Now to set the angle of the wing root fairing...(I should have done this before the last post!) A wing profile blank has been cut out and a piece of 6 x 6mm spruce glued to the geometric chord line.
The fuselage has been set up so that the tailplane is at 1.5 degrees negative. Now the profile blank is set to zero with the spirit level and the position of the wing root fairing established...
The aerodynamics are:
HQ35/14 wing root, HQ35/13 at the gull join, and HQ35/12 at the tip.
The calage is 1.5 degrees
cw |
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 22/12/2008 22:30 Sujet du message: |
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Joyeux Noël to all our readers...
cw |
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Benoit1664 Accro Posteur
Inscrit le: 27 Sep 2007
Localisation: Caen
Âge: 64
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Posté le: 22/12/2008 23:08 Sujet du message: |
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C'est quoi le RAMIN? What does ramin mean?
vivement la retraite....(11 ans jus )
la différence entre Dieu et un pilote?
c'est que Dieu ne se prend pas pour un pilote
( dixit ma Môman...) |
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VincentB Serial Posteur
Inscrit le: 23 Jan 2006
Localisation: A la playa, bajo el sol
Âge: 60
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Posté le: 23/12/2008 08:09 Sujet du message: |
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C'est un bois exotique beige clair, ça ressemble au samba et à l'ayous, je ne sais pas si c'est la même essence mais ça arrive qu'un même bois soit appelé différement selon le pays d'origine
Retroplane et modélisme en pause, vanlife à haute dose. |
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Stephan Psycho Posteur
Inscrit le: 15 Mar 2006
Localisation: Pattensen/Hanovre-Allemagne
Âge: 65
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Laurent14 Incurable Posteur
Inscrit le: 22 Mai 2006
Localisation: Saint Philbert des Champs Calvados France
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cw Accro Posteur
Inscrit le: 06 Juil 2008
Localisation: Blandford, Dorset, Southern England
Âge: 76
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Posté le: 24/12/2008 00:37 Sujet du message: |
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In the UK Ramin comes in 2.5m lengths, ideal for wing spars. However, the quality has become not so good in the past few years, and here is what happened to my Skylark 4 on it's 1st flight.
Now I use Spruce, which comes in 1.25m lengths and I now have to splice 2 pieces together to make the wing spars...
cw |
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